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Gaser Group has more than 60 years of experience in the surface galvanic treatments of metals. With 32 production lines, 10 operating factories, 29 plants and more than 2,800 active customers worldwide, Gaser Group serves the sectors of packaging machinery, automotive, oil & gas, agricultural machinery and renewable energy.
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Monitor that the galvanic plant complies with the parameters necessary for correct operation and that manual tasks are carried out punctually, to ensure that production progresses without hitches or delays.
Starting from a defective batch, it is possible to easily trace the process that generated it to verify if there were problems in the production flow and, consequently, intervene to resolve them.
Have a tool for data analysis and data visualization, on which to channel the data relating to the analyses carried out and the maintenance activities performed, to display them through a dashboard, in real time.
Following the needs expressed by the customer and an accurate analysis of the processes, the need to activate three different digital solutions emerged to fully respond to the company's needs:
The three solutions were implemented in three different plants of the Gaser Group: Seridall in Nova Milanese, Gaser Ossido Duro in Rozzano and Eredi di Bonacina Mario in Caravaggio.
We have mapped and recorded all the processes and parameters of the electroplating plant on GalvanicaDigitale.
Thanks to the direct integration of the platform with the plant machinery, operators can:
Tasks can be:
It is also possible to view the history of tasks (filtering the information for a specific period of time), and consult the technical specifications, the date it was carried out and the professional figure who carried it out.
The AWMS DWS system allows the automatic association of piece-bar-frame-box, allowing complete tracking of the pieces during the processing cycle, and the identification and reporting of defects.
During the loading phase, the batch is associated with the bar, the frame and the container into which it will be loaded through an RFID tag that will allow its path to be tracked throughout the entire processing phase.
In the unloading and quality control area, the batch is identified by scanning its QR code, and through the DWS platform the operator can:
Thanks to the implementation of a dashboard on Microsoft Power BI and the integration of data generated by both GalvanicaDigitale and DWS, the galvanic plant operators can view, through a dashboard:
Through the implementation of GalvanicaDigitale and the loading and unloading app, and thanks to the integration of the data collected by the two platforms with Power BI, the Group's three plants are able to:
In this way, factories are able to intervene promptly on problems related to the manufacturing process, reducing the number of defective batches and significantly limiting the costs and waste generated.
Write to us about what you need! Together we will identify the best solution for your needs.
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Via della Croce Rossa, 36
35129 – Padua
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